应用状态监测技术提高设备管理水平

设备状态监测与故障诊断技术是一种预测故障发展趋势的技术,根据设备监测方式不同可分为离线定期监测、在线监测离线分析、自动在线监测3种。设备状态监测技术的基础工作主要是指监测手段和经验的积累,包括监测参数的选择、数据库建立和测量点选择、数据的采集与分析。运用该技术对高速线材轧机设备中的精轧机组、三重式增速箱、夹送辊及吐丝机等关键设备进行监测及诊断,取得较满意的效果。     

水浸探头对1Cr21Ni5Ti钢棒材底波监控的影响

分析了水浸探头对1Cr21Ni5Ti不锈钢棒材底波监控的影响因素,采用了不同频率和不同聚焦类型的水浸探头,设置了不同距离的水程,利用LS200B型设备对被检棒材进行超声检测,使用PROCESS图像评估软件对C扫描图像进行分析。结果表明,1Cr21Ni5Ti棒材在圆周方向底波波幅是变化的;探头频率、聚焦类型和水程距离都会影响被检棒材的底波波幅水平。     

Welding of twinning-induced plasticity steels

This work focuses on the technical and technological aspects of fusion welding of high-manganese steels exhibiting twinning-induced plasticity (TWIP) for both similar and dissimilar joints. Changes in the alloy chemistry resulting from evaporation and dilution are discussed with respect to stacking fault energy and austenite stability. The influence of fusion welding on grain size and strength is also discussed. Conclusions are drawn with respect to optimization processes for fusion welding of TWIP steel.     

Sintering characteristics of fluxes and their structure optimization

Sintering characteristics of common fluxes and sintering blending ores, such as mineralization capacity, liquid generation capacity, consolidation strength, were examined to master the behavior and effect of fluxes in sintering. Based on fundamental studies, sinter pot tests were carried out to obtain the principles of optimizing the sinter flux structure. The results showed that strong mineralization capacity, liquid phase generation capacity, and consolidation strength were obtained as sintering blending ...     

A submicron mild steel produced by simple warm deformation

One simple deformation process, through which a submicron ferrite grained mild steel was fabricated, was introduced. According to the transmission electron microscope images of the microstructures, most of the boundaries formed during the process might be low angle boundaries, which means that most of the ultrafine grains are subgrains. This deformation process is attractive because: (1) the necessary strain was only 1.5, (2) the deformation resistance decreased due to higher rolling temperature, and (3) the as warm-rolled mild steel had a microstructure with equiaxed grains of 0.7 μm in average diameter. The result of mechanical tests indicates that better properties, with comparison to its coarse-grained counterpart, were obtained, including doubled yield strength, high hardness, good work hardening and reliable elongation. Cross effect was observed during tensile process and interpreted from point view of conventional dislocation movement.     

球团矿-冶金矿山企业的新"蓝海"——国内冶金矿山企业球团矿开发的研究和探讨

随着国内外铁矿石市场竞争的日趋激烈和全球钢铁业从高速增长向平稳增长转折,国内冶金矿山企业科学发展面临着新的抉择;球团矿应用市场的广阔,使之成为国内冶金矿山企业价值创新的新＂蓝海＂.     

圆台形滑阀反馈节流静压支承性能分析

为克服静压支承系统中滑阀型和薄膜型两种常用的反馈式节流器的不足,根据静压支承系统需求,设计了一种圆台形滑阀反馈节流器结构,并介绍了其工作原理。分析圆台形滑阀节流静压支承系统的静动态特性,节流器的进油变量指数与支承油腔排油变量指数相当,使其动态响应较高,在有外加载荷作用时,根据系统模型方程讨论了支承刚度、油膜间隙、稳定性及幅频特性,并结合支承腔油膜间隙近似不变原则,推导出了节流器相关结构参数的设计公式。     

An energy based regression method to evaluate critical CTOA of pipeline steels by instrumented drop weight tear tests

An energy based regression method to estimate critical crack-tip-opening-angle ( $\hbox {CTOA}_\mathrm{C}$ ) of high strength and toughness pipeline steels has been established derived from the Martinelli-Venzi ductile fracture model. Key curve method was applied onto the load-displacement curves of standard pressed-notch drop-weight-tear-test specimens to evaluate the dynamic crack extension, providing a way to verify the correlation between the load and remaining ligament width. In the meanwhile, the material based parameter ( $\hbox {A}^{*} \upsigma _\mathrm{f}$ ), usually required by other $\hbox {CTOA}_\mathrm{C}$ estimation algorithm, could also be determined experimentally. As a result, $\hbox {CTOA}_\mathrm{C}$ of a typical high grade pipeline steel plate was acquired as a constant over steady-state stage during crack propagation, independent of specimen geometry.     

分子筛蒸汽加热器三起事故的教训

简述了分子筛吸附系统蒸汽加热器的工作过程。分析分子筛蒸汽加热器发生的三起事故原因。总结操作方法及教训,保证设备安全运行。     

基于纳米SiO2改性的镀锌薄板表面无铬耐指纹钝化技术

通常采用无铬耐指纹钝化表面处理手段提高镀锌板表面的耐指纹性能、耐腐蚀性能、自润滑性能和导电性能。结合国内外的相关研究结果,本文主要概述了耐指纹钝化的研究状况以及无铬耐指纹钝化液的主要组分,并对各组分的作用进行了介绍。功能性纳米填料一纳米SiO2,是使无铬钝化液具有耐指纹性的主要因素,其制备以及表面改性一直是耐指纹钝化的研究重点,本文对其制备及改性进行了详细论述,并对无铬耐指纹钝化发展前景进行展望。